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Pixargus GMBH


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ProfilControl 5 for Rubber Profiles

The inline system for surface inspection of rubber profiles

ProfilControl 5 is a turn-key-ready system for the inline inspection of rubber extrusion profiles. Designed to inspect complex geometries and flexible and light absorbing materials, i.e. as used in weatherstrips, it offers capabilities to work on every type of continuous product with all kinds of materials. Advanced inspection algorithms in combination with fast line-scan cameras and special LED-lights enable that even the smallest surface defects can be automatically detected and classified. In addition to high performance, an emphasis was laid upon the user-friendly operator interface (touchscreen operated) and a robust design. Switching between products can be done within seconds, since all product specific parameters are stored in recipe files. ProfilControl 5, with its slim footprint, can be intergrated in any extrusion line. Computer box, touchscreen and main sensor ring can also be separated, for installation in places with space constraints.

How it works

ProfilControl 5 uses up to 4 camera modules, which are mounted on carriers on a circular instrument ring. The extrusion profiles runs during production centered through the instrument ring and through the opening of a specially designed LED-illumination device. The camera modules scan continuously the surface of the profile and send the surface data in real-time to the central processing computer.

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